工厂概述Factory Overview

常州精密制造基地 · 大部件再制造核心工厂Changzhou Precision Manufacturing Base — Core Remanufacturing Facility

骋海新能源常州基地是风电后市场大部件再制造的核心工厂,具备齿轮箱、主轴及主轴承等关键部件的全流程再制造能力。工厂配备大型数控加工设备、洁净装配车间和满载测试台架,以工厂级标准实现从拆解检测到出厂质保的闭环体系。以再制造为主业,同时具备新主轴设计制造能力,已为后市场提供100台以上G9X主轴替代方案。 Chenghai's Changzhou base is a core remanufacturing facility for wind power aftermarket major components, with full-process remanufacturing capability for gearboxes, main shafts and main bearings. The factory is equipped with large CNC machining equipment, clean assembly workshops and full-load test benches, delivering a closed-loop system from disassembly and inspection to factory-quality assurance. With remanufacturing as the core business and new main shaft design and manufacturing capability, over 100 G9X main shaft replacement solutions have been delivered to the aftermarket.

45,000
厂房计容面积GFA
100 tons
大型起重能力Lifting Capacity
1,000 台/年
主轴年再制造产能Main Shaft Annual Capacity
50+ 项
专利(含发明12项)Patents (12 Inventions)

核心再制造能力Core Remanufacturing Capabilities

两大核心板块 · 覆盖风电传动链最关键部件Two Core Pillars Covering the Most Critical Drivetrain Components

齿轮箱再制造Gearbox Remanufacturing

全流程拆解修复 · 满载台架验证Full-process rebuild & full-load test bench verification

覆盖主流合资品牌风电齿轮箱的全流程再制造。从进场拆解、零部件清洗检测,到齿轮/轴/轴承的精密修复与更换,再到洁净车间重装和满载台架测试,每一台出厂齿轮箱均经过工厂级质量闭环验证。 Full-process remanufacturing covering mainstream wind turbine gearboxes. From incoming disassembly, component cleaning and inspection, to precision repair and replacement of gears/shafts/bearings, clean-room reassembly and full-load bench testing — every gearbox passes factory-level quality verification before delivery.

  • 整机拆解清洗,零部件逐件检测评估Full disassembly, cleaning and component-by-component inspection
  • 齿轮、轴、轴承更换与精密修复Gear, shaft and bearing replacement and precision repair
  • 威能极原厂备件渠道与装配工艺规范Winergy OEM spare parts channel and assembly process standards
  • 福斯风电专用润滑油选型加注与油液分析Fuchs wind-specific lubricant selection, filling and oil analysis
  • 满载测试台架验证,出厂附带检测报告Full-load test bench verification with factory inspection report
威能极 + 福斯 技术支持Winergy + Fuchs Technical Support
📷 待补充:齿轮箱拆解/测试台实拍图📷 Photos to be added: gearbox disassembly / test bench

主轴与主轴承再制造Main Shaft & Bearing Remanufacturing

NDT检测 · 精密修复 · 新轴设计制造NDT inspection · precision repair · new shaft design & manufacturing

风电主轴与主轴承是传动链中最关键、更换成本最高的部件之一。骋海具备从主轴拆解、裂纹NDT无损检测、主轴承拆退出损评估,到轴颈精密修复、轴承座镗孔、新主轴设计制造的全链条能力。基于G9X主轴100台以上替代经验,结合FE有限元分析与SKF仿真寿命计算,为每一根主轴提供可靠的技术保障。 The main shaft and main bearing are among the most critical and costly-to-replace components in the drivetrain. Chenghai provides end-to-end capability from main shaft disassembly, crack NDT inspection, main bearing extraction and damage assessment, to journal precision repair, bearing housing boring, and new main shaft design and manufacturing. Based on 100+ G9X shaft replacement projects, combined with FE analysis and SKF simulation life calculations, every shaft is backed by reliable technical assurance.

  • 主轴拆解与裂纹NDT无损检测(UT/MT/PT)Shaft disassembly and crack NDT inspection (UT/MT/PT)
  • 主轴承拆退、滚道磨损与点蚀评估Main bearing extraction, raceway wear and pitting assessment
  • 轴颈精密修复 · 轴承座镗孔修复Journal precision repair · bearing housing boring
  • 新主轴设计制造,FE有限元分析优化应力分布New shaft design and manufacturing with FE analysis for stress optimization
  • SKF仿真寿命计算与轴承选型支持SKF simulation life calculation and bearing selection support
  • G9X主轴替代方案已应用100台以上G9X shaft replacement deployed on 100+ turbines
SKF深度技术合作SKF Deep Technical Partnership
主轴加工 NDT无损检测

再制造工艺流程Remanufacturing Process

六步工厂级闭环 · 从进场拆解到满载出厂Six-Step Factory-Level Closed Loop — From Disassembly to Full-Load Delivery

01

拆解Disassembly

整机/部件进场拆解Incoming disassembly

02

清洗检测Clean & Inspect

NDT + 内窥镜检测NDT + endoscopy

03

评估方案Assess

修复/更换方案制定Repair/replacement plan

04

精密修复Precision Repair

熔覆技术/数控加工/零部件修型更换Cladding / CNC / repair & replacement

05

装配Assembly

洁净车间组装Clean-room assembly

06

满载测试Full-Load Test

台架满载验证 · 出厂质保Bench test · warranty

精密加工与质量保障Precision Machining & Quality Assurance

工厂级装备体系 · 全流程质量闭环Factory-Level Equipment System · Full-Process Quality Loop

精密加工能力Precision Machining

配备大型数控加工设备,覆盖主轴、齿轮轴、轴承座等关键零部件的精密加工需求,为再制造提供坚实的制造基础。 Equipped with large CNC machining equipment covering precision machining needs of main shafts, gear shafts, bearing housings and other critical components, providing a solid manufacturing foundation for remanufacturing.

  • 大型数控车削(主轴/齿轮轴加工)Large CNC turning (shaft/gear shaft machining)
  • 数控磨削(轴颈/轴承档精密磨削)CNC grinding (journal/bearing journal precision grinding)
  • 镗孔加工(轴承座/齿轮箱体修复)Boring (bearing housing/gearbox housing repair)
  • 热处理 · 表面强化 · 喷涂工艺Heat treatment · surface hardening · spray coating

质量保障体系Quality Assurance

以ISO 9001质量管理体系为基础,建立从原材料进厂到成品出厂的全流程质量追溯体系,每一台再制造产品均附带完整检测报告。 Based on ISO 9001 quality management system, a full-process quality traceability system from raw material incoming to finished product delivery. Every remanufactured product comes with a complete inspection report.

  • NDT无损检测(超声波UT/磁粉MT/渗透PT)NDT testing (UT / MT / PT)
  • 三坐标计量与尺寸精度验证CMM measurement and dimensional accuracy verification
  • 满载测试台架 · 出厂性能验证Full-load test bench · factory performance verification
  • 出厂检验报告 + 全流程可追溯体系Factory inspection report + full traceability system

资质与知识产权Qualifications & IP

高新技术企业 · 专精特新 · 50+项专利High-Tech Enterprise · Specialized & Sophisticated · 50+ Patents

高新技术企业High-Tech Enterprise

GR202431003222
2024.12 - 2027.12
GR202431003222
2024.12 - 2027.12

专精特新中小企业Specialized & Sophisticated

上海市认定
有效期至2029.02
Shanghai Certified
Valid until 2029.02

SKF CSP认证SKF CSP Certified

全球首家CSP认证
服务合作伙伴
World's first CSP
certified partner

50+项专利50+ Patents

含发明专利12项
商标12项
Including 12 inventions
12 trademarks

让每一台大部件重获新生Breathing New Life Into Every Major Component

精密再制造方案咨询 · 欢迎莅临常州工厂考察交流Precision remanufacturing consultation — visit our Changzhou factory