风电大部件全流程再制造 · 工厂级拆解 · 精密修复 · 满载测试 Full-Process Remanufacturing of Wind Turbine Major Components
常州精密制造基地 · 大部件再制造核心工厂Changzhou Precision Manufacturing Base — Core Remanufacturing Facility
骋海新能源常州基地是风电后市场大部件再制造的核心工厂,具备齿轮箱、主轴及主轴承等关键部件的全流程再制造能力。工厂配备大型数控加工设备、洁净装配车间和满载测试台架,以工厂级标准实现从拆解检测到出厂质保的闭环体系。以再制造为主业,同时具备新主轴设计制造能力,已为后市场提供100台以上G9X主轴替代方案。 Chenghai's Changzhou base is a core remanufacturing facility for wind power aftermarket major components, with full-process remanufacturing capability for gearboxes, main shafts and main bearings. The factory is equipped with large CNC machining equipment, clean assembly workshops and full-load test benches, delivering a closed-loop system from disassembly and inspection to factory-quality assurance. With remanufacturing as the core business and new main shaft design and manufacturing capability, over 100 G9X main shaft replacement solutions have been delivered to the aftermarket.
两大核心板块 · 覆盖风电传动链最关键部件Two Core Pillars Covering the Most Critical Drivetrain Components
覆盖主流合资品牌风电齿轮箱的全流程再制造。从进场拆解、零部件清洗检测,到齿轮/轴/轴承的精密修复与更换,再到洁净车间重装和满载台架测试,每一台出厂齿轮箱均经过工厂级质量闭环验证。 Full-process remanufacturing covering mainstream wind turbine gearboxes. From incoming disassembly, component cleaning and inspection, to precision repair and replacement of gears/shafts/bearings, clean-room reassembly and full-load bench testing — every gearbox passes factory-level quality verification before delivery.
风电主轴与主轴承是传动链中最关键、更换成本最高的部件之一。骋海具备从主轴拆解、裂纹NDT无损检测、主轴承拆退出损评估,到轴颈精密修复、轴承座镗孔、新主轴设计制造的全链条能力。基于G9X主轴100台以上替代经验,结合FE有限元分析与SKF仿真寿命计算,为每一根主轴提供可靠的技术保障。 The main shaft and main bearing are among the most critical and costly-to-replace components in the drivetrain. Chenghai provides end-to-end capability from main shaft disassembly, crack NDT inspection, main bearing extraction and damage assessment, to journal precision repair, bearing housing boring, and new main shaft design and manufacturing. Based on 100+ G9X shaft replacement projects, combined with FE analysis and SKF simulation life calculations, every shaft is backed by reliable technical assurance.
六步工厂级闭环 · 从进场拆解到满载出厂Six-Step Factory-Level Closed Loop — From Disassembly to Full-Load Delivery
整机/部件进场拆解Incoming disassembly
NDT + 内窥镜检测NDT + endoscopy
修复/更换方案制定Repair/replacement plan
熔覆技术/数控加工/零部件修型更换Cladding / CNC / repair & replacement
洁净车间组装Clean-room assembly
台架满载验证 · 出厂质保Bench test · warranty
工厂级装备体系 · 全流程质量闭环Factory-Level Equipment System · Full-Process Quality Loop
配备大型数控加工设备,覆盖主轴、齿轮轴、轴承座等关键零部件的精密加工需求,为再制造提供坚实的制造基础。 Equipped with large CNC machining equipment covering precision machining needs of main shafts, gear shafts, bearing housings and other critical components, providing a solid manufacturing foundation for remanufacturing.
以ISO 9001质量管理体系为基础,建立从原材料进厂到成品出厂的全流程质量追溯体系,每一台再制造产品均附带完整检测报告。 Based on ISO 9001 quality management system, a full-process quality traceability system from raw material incoming to finished product delivery. Every remanufactured product comes with a complete inspection report.
高新技术企业 · 专精特新 · 50+项专利High-Tech Enterprise · Specialized & Sophisticated · 50+ Patents
GR202431003222
2024.12 - 2027.12GR202431003222
2024.12 - 2027.12
上海市认定
有效期至2029.02Shanghai Certified
Valid until 2029.02
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certified partner
含发明专利12项
商标12项Including 12 inventions
12 trademarks
精密再制造方案咨询 · 欢迎莅临常州工厂考察交流Precision remanufacturing consultation — visit our Changzhou factory