技术服务 Technical Services

针对主轴裂纹与断轴风险，提供在线振动监测、应力集中区域识别与裂纹早期预警服务。基于G9X等型号断轴案例的实战经验，制定专项检测方案，在事故发生前精准识别风险。 Addressing main shaft cracking and fracture risks through online vibration monitoring, stress concentration identification, and early crack warning. Drawing on real-world fracture case experience to design targeted inspection programs that identify risks before failure occurs.

• 在线振动监测与趋势数据分析Online vibration monitoring and trend analysis
• 应力集中区域识别与评估Stress concentration identification and assessment
• 裂纹早期预警与检测方案Early crack warning and detection protocol
• 基于断轴案例的专项检测Targeted inspection based on fracture case data

年检测量超3000台，是国内规模领先的风电齿轮箱内窥镜检测服务提供商。利用专业内窥镜设备深入齿轮箱内部，对齿面磨损与点蚀、轴承状态、内部异物与油泥进行全面检测，出具详细检测报告并提供维修建议。对大量机组实施逐年跟踪复检，建立齿面状态纵向演变档案，精准捕捉微点蚀扩展与磨损劣化趋势，实现从"定期检查"到"趋势预测"的健康管理升级。 With over 3,000 gearboxes inspected annually, we are a leading provider of wind turbine gearbox endoscope inspection services in China. Using professional endoscope equipment, we thoroughly inspect gear surface wear and pitting, bearing condition, foreign objects, and sludge — delivering detailed reports with maintenance recommendations. For a large number of turbines, we conduct annual follow-up inspections and build longitudinal tracking archives of gear surface evolution, precisely capturing micro-pitting propagation and wear degradation trends — upgrading health management from "periodic inspection" to "trend prediction."

• 齿面磨损、点蚀与微点蚀检测Gear surface wear, pitting, and micro-pitting inspection
• 逐年跟踪复检，建立齿面演变档案Annual follow-up inspections with longitudinal tracking archives
• 磨损劣化趋势分析与寿命预测Wear degradation trend analysis and life prediction
• 检测报告与维修建议Inspection report and maintenance recommendations

针对主轴承运行中产生的磨损颗粒与油泥沉积，提供在线清洗与离线清洗服务。清洗后评估轴承表面磨损状态，疏通润滑油路，恢复润滑效能，延长轴承使用寿命。 Addressing wear particles and sludge buildup in main bearings through online and offline cleaning services. Post-cleaning assessment of bearing surface wear, lubrication pathway clearing, and lubrication recovery to extend bearing service life.

• 在线清洗与离线深度清洗Online cleaning and offline deep cleaning
• 润滑油路疏通与油流恢复Lubrication pathway clearing and flow recovery
• 轴承表面磨损状态评估Bearing surface wear condition assessment
• 清洗后润滑效能恢复Post-cleaning lubrication performance recovery

联合福斯（Fuchs）风电专用润滑油技术，提供齿轮箱旧油排放、系统冲洗、新油加注与油位校准的全套换油服务。依托福斯油液分析实验室进行在用油检测，根据磨损元素与油品劣化趋势提供换油周期优化建议，确保齿轮箱长效可靠润滑。 Powered by Fuchs wind-turbine-specific lubricant technology, we provide complete gearbox oil change service including old oil drainage, system flushing, new oil filling, and level calibration. In-service oil analysis is conducted through the Fuchs laboratory, with optimization recommendations based on wear element trends and oil degradation—ensuring long-term reliable lubrication.

• 福斯风电专用齿轮油选型与加注Fuchs wind-specific gear oil selection and filling
• 旧油排放与系统深度冲洗Old oil drainage and deep system flushing
• 福斯油液实验室分析取样与检测Fuchs laboratory oil analysis sampling and testing
• 基于油检结果的换油周期优化Oil change interval optimization based on analysis results

对发电机轴承进行状态评估与润滑维护，包括绝缘轴承检测、润滑脂补充与更换、温升监测等，保障发电机轴承在长期运行中的可靠性，降低非计划停机风险。 Generator bearing condition assessment and lubrication maintenance — including insulated bearing testing, grease replenishment and replacement, and temperature rise monitoring — ensuring long-term bearing reliability and reducing unplanned downtime risk.

• 轴承状态评估与振动检测Bearing condition assessment and vibration testing
• 绝缘轴承绝缘性能检测Insulated bearing insulation performance testing
• 润滑脂补充、更换与温升监测Grease replenishment, replacement, and temperature monitoring
• 定期维护计划制定Scheduled maintenance plan development

针对变桨轴承在恶劣环境下运行的磨损、腐蚀与密封老化问题，提供专业清洗除垢与密封更换服务。清除滚道磨损颗粒与水分残留，更换老化密封件，恢复变桨系统灵活性与防水防尘性能，降低变桨卡涩与偏航偏差风险。 Professional cleaning, descaling, and seal replacement for pitch bearings operating in harsh environments. Removes raceway wear particles and moisture residue, replaces aged seals, restores pitch system flexibility and dust/water protection — reducing the risk of pitch jamming and yaw deviation.

• 滚道清洗与磨损颗粒清除Raceway cleaning and wear particle removal
• 密封件检测与更换Seal inspection and replacement
• 润滑脂更换与油路疏通Grease replacement and lubrication pathway clearing
• 变桨灵活性测试与防水防尘验证Pitch flexibility testing and waterproof/dust verification

依托威能极（Winergy）齿轮箱原厂技术与备件渠道，提供中间轴与高速轴的专业拆装更换服务。严格按照威能极装配工艺执行齿轮对啮合调整、轴承更换与游隙控制，更换后进行试运行与振动验证，确保传动精度与运行稳定性达到原厂标准。 Leveraging Winergy OEM technical expertise and spare parts channels, we provide professional intermediate and high-speed shaft removal and replacement. Gear mesh adjustment, bearing replacement, and clearance control are executed strictly per Winergy assembly procedures, followed by trial run and vibration verification—ensuring drivetrain precision and stability meeting OEM standards.

• 威能极原厂备件渠道与工艺规范Winergy OEM parts sourcing and procedural compliance
• 中间轴与高速轴专业拆装Professional intermediate and high-speed shaft removal/installation
• 齿轮对啮合精度与轴承游隙调整Gear mesh precision and bearing clearance adjustment
• 试运行与振动验证Trial run and vibration verification

当发电机轴承达到更换周期或出现失效时，提供轴承拆卸与更换全流程服务。更换后进行试运行与温升监测，确保新轴承运行状态良好，恢复正常发电效率。 When generator bearings reach replacement intervals or show failure signs, we provide complete bearing removal and replacement service. Post-replacement trial run and temperature rise monitoring ensure the new bearings operate properly and normal generation efficiency is restored.

• 发电机轴承专业拆卸与更换Professional generator bearing removal and replacement
• 绝缘轴承选型与安装Insulated bearing selection and installation
• 更换后试运行与温升监测Post-replacement trial run and temperature monitoring
• 运行数据记录与跟踪Operational data recording and tracking